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3 Shifts / Day 600kg/M3 AAC Brick Making Machine

    Buy cheap 3 Shifts / Day 600kg/M3 AAC Brick Making Machine from wholesalers
     
    Buy cheap 3 Shifts / Day 600kg/M3 AAC Brick Making Machine from wholesalers
    • Buy cheap 3 Shifts / Day 600kg/M3 AAC Brick Making Machine from wholesalers
    • Buy cheap 3 Shifts / Day 600kg/M3 AAC Brick Making Machine from wholesalers
    • Buy cheap 3 Shifts / Day 600kg/M3 AAC Brick Making Machine from wholesalers
    • Buy cheap 3 Shifts / Day 600kg/M3 AAC Brick Making Machine from wholesalers
    • Buy cheap 3 Shifts / Day 600kg/M3 AAC Brick Making Machine from wholesalers

    3 Shifts / Day 600kg/M3 AAC Brick Making Machine

    Ask Lasest Price
    Brand Name : SANKON
    Model Number : CUSTOMIZED
    Certification : ISO9001/CE
    Price : USD1~
    Payment Terms : L/C, T/T
    Supply Ability : 1200SETS/YEAR
    Delivery Time : 3MONTHS
    • Product Details
    • Company Profile

    3 Shifts / Day 600kg/M3 AAC Brick Making Machine

    Factory Outlet Hydraulic Concrete Automatic Brick Machine Maker
    Plant data

    plant type :tilt cake system
    product range-actual
    -blocks :100%(optionally profiled)
    dry density range : 500 - 600 kg/m3

    Mould type
    gross size :4120×1260×670
    net size cake : 4000×1200×600
    net cake volume :2.88 m³

    Production data
    -shifts/day :3shifts/day(7.5hours effective per shift)
    -Cakes/day :122
    -Production rate (cycle time) :5.5min/cake
    Theoretical capacity :350 m³/day
    Basic assumptions
    -working days/year :300
    -rising time :2hours
    -autoclaving cycle : 12 hours (incl. loading/unloading)

    Remarks:
    The above mentioned theoretical capacity does not include possible production waste, broken material, reduction in net volume, etc.
    This capacity is calculated on the basis that above mentioned rising and autoclaving times can be met and is considered at a 100% mould utilisation. These times are very depending on the quality of the raw materials and other conditions which are under the responsibility of the Purchaser. These times might also extend in case of increased future reinforced element production.

    1. product range and pack sizes
      1. range -blocks

    The following products to be manufactured and packed on wooden pallet (pallet type wooden pallet of 1200 x 1200 mm) according following table:

    Pack LenghtPack WidthPack Height
    12×100=12002×600=12006×200,or 5×240,or4×250=1200mm
    10×120=12002×600=12006×200,or 5×240,or4×250=1200mm
    8×150=12002×600=12006×200,or 5×240,or4×250=1200mm
    6×200=12002×600=12006×200,or 5×240,or4×250=1200mm
    5×240=12002×600=12006×200,or 5×240,or4×250=1200mm
    4×300=12002×600=12006×200,or 5×240,or4×250=1200mm

    1. Dimensional accuracy

    Accuracy of cutting:
    - length of the block : ± d2 mm (repetitive)
    - height of the block : ± d1,0 mm (repetitive)
    - thickness of the block : ± d1,0 mm (repetitive)


    5. Indication general labour force plan
    An indication of man power required to operate the plant is shown in the labour force plan below:

    Per shiftComment
    Mixing and dosing and rising area
    - Mixer & aluminium dispersion preparation
    1
    Slurry preparation system
    - Supervision of sand preparation and partial duties in
    mixing section
    1*
    Production section
    - Cutting plant, including tilting crane and platform
    return
    - Mould oiling
    - Frame brushing and oiling
    - Platform brushing
    - stacking pin insertion and extraction
    1
    1
    1
    1
    autom. option
    autom. option
    automatic
    Autoclave section and steam production
    - Autoclaves & steam boiler
    - Autoclave traverser
    (1)*
    1
    Loading & unloading section
    - Unloading crane
    - Packaging and sorting
    1
    2-3
    autom. option
    Employees needed per shift in the production plant: (excl. options)11-12
    Supervision & Auxiliary
    - Laboratory
    - Supervision
    - Maintenance
    1
    1
    1 - 2
    Employees needed per shift needed for Supervision & Auxiliary: (excl.options)3 - 4



    Standard raw material specification and consumption values
    1. Requirements for raw materials
    The following raw material specifications are standard values as used in several aerated concrete plants.
    1.1 Quartz Sand

    SiO2min.80%by weight
    Fe2O3max.3%by weight
    Al2O3max.7%by weight
    CaOmax.10%by weight
    MgOmax.3%by weight
    SO3max.1%by weight
    Na2Omax.2%by weight
    Loss on ignitionmax.10%by weight
    Residue on 0,063 mm screenmax.5%

    1.2 Ground quick lime

    CaOmin. 75%by weight
    MgOmax.2.0%by weight
    SO3max.1.0%by weight
    Loss on ignition
    t 95 % passing through a 100 µm sieve
    max.5.0%by weight

    CaO values below 92% by weight increase the lime consumption correspondingly.
    Typical reactivity:

    2 minutes:35°C± 4°C TO 45°C± 3°C
    5minutes:45°C±3°C TO 50°C± 2°C
    10minutes:60°C± 3°C TO 67°C± 2°C
    20 minutes:66°C± 2°C TO 72°C± 2°C
    30 minutes:69°C± 2°C TO 73°C± 2°C
    40 minutes:70°C± 2°C TO 74°C± 2°C

    (Test conditions: 600 ccm distilled water at 20°C ± 0.5°C and 150 g ± 0.1 g of unslaked lime).

    1.3 Portland Cement 45 N/ mm²

    Fineness (Blaine)3,500~4,000 cm²/g
    Setting timesInitial 160~260 minutes
    Final 300 minutes
    Compressive strength of the test cube3 days 20-25 N/mm²
    7days 30-35 N/mm²
    28days 40-45 N/mm²
    Alcalinity0.4 - 0.8%


    1.4 Ground, natural anhydrite
    CaSO4 min. 80 % by weigh
    t 98 % passing through 150 µ sieve
    Gypsum or synthetic anhydrite may be used as an alternative; properties have to be established by appropriate tests.
    1.6 Aluminium powder
    Metal content 90 - 95 %
    Max. oversize with 45 µ 20 - 50 %
    Average grain size 20 - 45 mµ
    Specific surface area acc. to Blaine Fatty acids 10,000 - 20,000 cm²/g max. 1.5 %

    1.7 Water
    Potable water without any components that are detrimental to concrete. In order to obtain the right mix temperature the water shall be supplied from a cold as well as a hot water source.
    1.8 Assumed temperature of raw materials

    Sand slurry35° C max.
    Lime20° C max.
    Cement20° C max.
    Anhydrite20° C max.
    Production water coldca. 15° C
    Production water hotca. 90° C


    2. Consumption values
    According to our experience following consumption values may be used as indicative values. The specific raw material consumption will depend on the quality of the raw materials and the desired dry density and compressive strength of the finished product.For various dry density classes from 500 to 600 kg/m³ and average raw material quality, following typical consumption values may serve as a guideline for the production of 1 m3 AAC blocks:

    Raw material vs. dry density500 kg/ m3600 kg/ m3
    Sand292 kg352 kg
    Lime62 kg98 kg
    Cement99 kg99 kg
    Anhydrite18 kg21 kg
    Water (total, excl. steam)382 kg442 kg
    Aluminium (metal powder)0,46 kg0,39 kg
    Total solids471 kg570 kg

    For the production of AAC panels additives (e.g. MgO) are needed to adjust the shrinkage of the AAC relative to the steel reinforcement . Further it is not advisable to produce AAC panels using flyash.

    average consumption
    per m³ of AAC
    Electrical power consumptionca. 18- 21 kWh
    Steam consumption (water)ca. 180 kg
    Natural gas consumption
    (dependant on boiler and foiling)
    ca. 11 - 14 m³

    Quality 3 Shifts / Day 600kg/M3 AAC Brick Making Machine for sale
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